John Carmack | 3 Nov 2003 03:29
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Armadillo nov 1

http://www.armadilloaerospace.com/n.x/Armadillo/Home/News?news_id=230
Alex Fraser | 3 Nov 2003 06:06
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Re: Armadillo nov 1

If you bolt a plate to the table of your CNC mill and bolt the plasma 
torch to a bar on the mill head, you can use the CNC to make precision 
cuts. Cover the mill's important parts with sheilding, to catch bits of 
slag.

--

-- 
>>>>>>>>>>>>>>>>----<<<<<<<<<<<<<<<<<
........ Alex Fraser  N3DER .........
......... beatnic <at> comcast.net .......
[~]_>^</\-[~]_>^</\-[~]_>^</\-[~]_>^<
Michael Wallis | 3 Nov 2003 21:00

Next Meeting ...

The next meeting of the Experimental Rocket Propulsion Society will be
held this THURSDAY evening at the Bowers Denny's starting at 8:00pm.

Items for meeting #271 (06 Nov 2003):

 - Admin Teams
        - CMT
        - Documentation
        - IT
        - Liaisons
        - Logistics
        - PAO
        - Treasurer
    - Development Teams
        - Chief Scientist
        - Flight Controls
        - Propellants/Sparger/FF
        - Regulatory Affairs
        - Safety
        - Testing
    - Project Status
        - Composites
        - GizmoCopter
        - KISS
        - POGO
        - SmartFlight
        - Spike

The address is:

(Continue reading)

Henrik Schultz | 4 Nov 2003 22:45
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H2O2/Kerosene burn method

Hiya All,

I intend to make some experiments with 85% H2O2, and a kerosene derivate
(most probably JP-4). I am however confused as to the best way to burn this
mix, as it seems as there are different routes one can take.

Method 1) One source (isn't it the ERPS site?) mentions something along the
line of "Catalytically decompose the H2O2 and then inject kerosene in the
hot gas stream, which essentially doubles the Isp." This is simple, in the
sense that it alleviates the need for an igniter. However, conceptually it
doesn't match any methods I've seen described in Sutton or Huzel/Huang
(perhaps except for the gas/liquid jet injectors).

Method 2) Another source works with traditional injection and impinging the
propellants into the combustion chamber, which seems to work under the
assumption that heat is already present in the chamber to get the reaction
going (igniter). I have a strong preference for this, as it allows us to use
stabilized H2O2.

Here are my questions:

Has anyone of you ever tried method 2) ?

Am I right in assuming that method 2) is self-sustaining, given a properly
sized combustion chamber, i.e. will the H2O2 at 85% produce enough heat to
both vaporize the water content as well as ignite the kerosene?

Thanks for any input you can provide!

Cheers - Henrik
(Continue reading)

David Weinshenker | 4 Nov 2003 23:05
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Favicon

Re: H2O2/Kerosene burn method

Henrik Schultz wrote:
> 
> Hiya All,
> 
> I intend to make some experiments with 85% H2O2, and a kerosene derivate
> (most probably JP-4). I am however confused as to the best way to burn this
> mix, as it seems as there are different routes one can take.
> 
> Method 1) One source (isn't it the ERPS site?) mentions something along the
> line of "Catalytically decompose the H2O2 and then inject kerosene in the
> hot gas stream, which essentially doubles the Isp." This is simple, in the
> sense that it alleviates the need for an igniter. However, conceptually it
> doesn't match any methods I've seen described in Sutton or Huzel/Huang
> (perhaps except for the gas/liquid jet injectors).
> 
> Method 2) Another source works with traditional injection and impinging the
> propellants into the combustion chamber, which seems to work under the
> assumption that heat is already present in the chamber to get the reaction
> going (igniter). I have a strong preference for this, as it allows us to use
> stabilized H2O2.
> 
> Here are my questions:
> 
> Has anyone of you ever tried method 2) ?
> 
> Am I right in assuming that method 2) is self-sustaining, given a properly
> sized combustion chamber, i.e. will the H2O2 at 85% produce enough heat to
> both vaporize the water content as well as ignite the kerosene?
> 
> Thanks for any input you can provide!
(Continue reading)

Doug Jones | 4 Nov 2003 23:54

Re: H2O2/Kerosene burn method

David Weinshenker wrote:

> Henrik Schultz wrote:
> 
>>Hiya All,
>>
>>I intend to make some experiments with 85% H2O2, and a kerosene derivate
>>(most probably JP-4). I am however confused as to the best way to burn this
>>mix, as it seems as there are different routes one can take.
>>
>>Method 1) One source (isn't it the ERPS site?) mentions something along the
>>line of "Catalytically decompose the H2O2 and then inject kerosene in the
>>hot gas stream, which essentially doubles the Isp." This is simple, in the
>>sense that it alleviates the need for an igniter. However, conceptually it
>>doesn't match any methods I've seen described in Sutton or Huzel/Huang
>>(perhaps except for the gas/liquid jet injectors).
>>
>>Method 2) Another source works with traditional injection and impinging the
>>propellants into the combustion chamber, which seems to work under the
>>assumption that heat is already present in the chamber to get the reaction
>>going (igniter). I have a strong preference for this, as it allows us to use
>>stabilized H2O2.
>>
>>Here are my questions:
>>
>>Has anyone of you ever tried method 2) ?
>>
>>Am I right in assuming that method 2) is self-sustaining, given a properly
>>sized combustion chamber, i.e. will the H2O2 at 85% produce enough heat to
>>both vaporize the water content as well as ignite the kerosene?
(Continue reading)

Henry Spencer | 5 Nov 2003 00:22

Re: H2O2/Kerosene burn method

On Tue, 4 Nov 2003, Henrik Schultz wrote:
> Method 1) One source (isn't it the ERPS site?) mentions something along the
> line of "Catalytically decompose the H2O2 and then inject kerosene in the
> hot gas stream, which essentially doubles the Isp." This is simple, in the
> sense that it alleviates the need for an igniter. However, conceptually it
> doesn't match any methods I've seen described in Sutton or Huzel/Huang
> (perhaps except for the gas/liquid jet injectors).

That's right, it doesn't.  H/H and (to a slightly lesser extent) Sutton
are books by Rocketdyne guys about Rocketdyne's approach to rocket
engines.  If Rocketdyne never did it, it's probably not in those books. 
Rocketdyne has done a lot of things, but they've never done catalyzed-
peroxide engines much.

Bragg's "Rocket Engines" is well worth having for an alternate point of
view, although like so many other books in this field, it's long out of
print and a bit hard to find. 

> Am I right in assuming that method 2) is self-sustaining, given a properly
> sized combustion chamber, i.e. will the H2O2 at 85% produce enough heat to
> both vaporize the water content as well as ignite the kerosene?

It's feasible, although there is plenty of room for trouble with ignition,
stability, and performance.  (In particular, non-hypergolic liquid-liquid
combinations using immiscible liquids seem to be somewhat prone to
ignition problems, perhaps because the liquids *cannot* mix as liquids.
The more energetic the igniter, the better.)

                                                          Henry Spencer
                                                       henry <at> spsystems.net
(Continue reading)

Henry Spencer | 5 Nov 2003 00:28

Re: H2O2/Kerosene burn method

I wrote:
> ...non-hypergolic liquid-liquid
> combinations using immiscible liquids seem to be somewhat prone to
> ignition problems...

Small qualification:  I should have said "storable" somewhere in there. 
When at least one of the liquids is cryogenic, there's usually enough heat
around to turn at least some of it to a gas, and that seems to greatly
reduce the problems.

                                                          Henry Spencer
                                                       henry <at> spsystems.net
John Carmack | 5 Nov 2003 09:44
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Re: H2O2/Kerosene burn method

At 10:45 PM 11/4/2003 +0100, you wrote:
>Hiya All,
>
>I intend to make some experiments with 85% H2O2, and a kerosene derivate
>(most probably JP-4). I am however confused as to the best way to burn this
>mix, as it seems as there are different routes one can take.
>
>Method 1) One source (isn't it the ERPS site?) mentions something along the
>line of "Catalytically decompose the H2O2 and then inject kerosene in the
>hot gas stream, which essentially doubles the Isp." This is simple, in the
>sense that it alleviates the need for an igniter. However, conceptually it
>doesn't match any methods I've seen described in Sutton or Huzel/Huang
>(perhaps except for the gas/liquid jet injectors).

We did several dozen tests with this method, and it has a LOT to reccomend 
it.  We put quite a bit of pictures and detail in the armadillo updates on 
this last year, and overall, it worked much better and easier than we 
expected.  Smooth engine starts, no worry about unburned propellant coming 
out the nozzle (always stop kerosene first, then finish in monoprop mode), 
and drastically easier injector design when you have very hot gas to mix 
with a relatively small amount of liquid.  The only caution I would make is 
to do test firings vertically instead of horizontally.  The only explosion 
we have ever had at Armadillo was when we had a horizontal firing engine 
test that had a stuck kerosene solenoid, allowing kerosene to drain into 
the catalyst pack, so the next time we fired peroxide into the pack, it all 
blew up.

>Method 2) Another source works with traditional injection and impinging the
>propellants into the combustion chamber, which seems to work under the
>assumption that heat is already present in the chamber to get the reaction
(Continue reading)

John Carmack | 5 Nov 2003 10:22
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Solvay ultra-pure semiconductor grade

It looks like Solvay ultra-pure semiconductor grade peroxide is completely 
unstabilized, and at least as good a spec as rocket grade peroxide.  We 
should be testing some 50% next week, and if it works out, I am going to 
buy many tons of it.  I will report pricing.

This may be useful for concentrator work, removing the need for purification.

We are making very good progress with the engines now, isolating the 
important bits and reducing the manufacturing work.  After over six months 
of development, I think we have just about got it.

John Carmack

Gmane